Ultrasonic Cleaning Car Parts - Kemet (2024)

Ultrasonic cleaning offers thorough and precise cleaning for car parts using high-frequency sound waves. It effectively removes contaminants without causing damage. The process is fast, saving time in automotive maintenance. It is environmentally friendly, using water-based solutions instead of harsh chemicals. Ultrasonic cleaning improves performance by restoring components' functionality, optimising fuel efficiency, and reducing emissions. It can also be cost-effective by preventing premature wear and failure, saving money on repairs. However, compatibility and following manufacturer guidelines are crucial for optimal results.

Customers Criteria: Remove all carbon deposits and brighten up the aluminium
Component: Automotive Parts (Car Cylinder Head)
Material: Aluminium
Contamination prior to cleaning: Carbon staining, corrosion
Total number off: 1
Number off per run: 1

Ultrasonic Cleaner Cleaning Agent Temperature(s) Concentration
Kemet MI80 Ultrasonic Cleaner Roadastel 30 60°C 10%
Kemet MI80 Ultrasonic Cleaner De-ionised water 30°C 100%

Process for Cleaning Car Cylinder Head:

This part was processed standing up In the MI unit with a cycle time of 20 minutes. After this cycle the part was dunked in the deionised water tank several times to neutralise the Rodastel 30. Some heavy stains are still present but should be easily removed with a longer cycle time.

% Satisfactorily Cleaned: 90%.
Etched effect: None

Before cleaning car parts

Ultrasonic Cleaning Car Parts - Kemet (1)

Ultrasonic Cleaning Car Parts - Kemet (2)

After cleaning car parts

Ultrasonic Cleaning Car Parts - Kemet (3)

Ultrasonic Cleaning Car Parts - Kemet (4)

Aluminium Automotive Component Cleaned

Customers Criteria: Free from all contamination
Component: Engine Chain Casing
Material: Aluminium
Contamination prior to cleaning: Carbon staining, corrosion

Machines used for cleaning Cleaning Agent Temperature(s) Concentration
Versa 120 30Khz Ultrasonic with basket dunking Decospray HT 13 80°C 3%
Versa 120 Rinse with air bubble agitation Tap water 30°C 100%
Versa 120 30Khz Ultrasonic with basket dunking Rodastel 30 35°C 3-5%
Versa 120 Dryer N/A 70°C N/A

Process for Cleaning Automotive Components (Car Engine Chain Casing)

Stage 1 – Ultrasonic wash: Decospray HT 13 is a strong alkaline cleaner with very high degreasing power suitable for aluminium. A 3% concentration was added to a tank of clean water and allowed to reach the required temperature whilst degassing. The part was suspended in the basket using a 6mm rod. The part had a total treatment time of 10 minutes in the Decospray HT13, the basket dunking feature was used for the length of the treatment.

Stage 2 – Rise: The parts were rinsed using the air bubble agitation feature for 2 minutes.

Stage 3 – Ultrasonic wash: Rodastel 30 was used due to its hydrophilic properties. Rodastel 30 cleanses and conditions creating a hydrophilic surface. Cleaning occurs because water on the surface is able to spread out to a great degree (extremely low water contact angle) to get between any fouling debris and the surface to wash away the debris. The part had a total cleaning time of 5 minutes in the Rodastel 30 with the basket dunking feature on.

Stage 4 – Hot air dry: The part was dried in the hot air dryer set to 70°C for 5 minutes. Results: More mechanical action is required to remove the lapping residue from the cavities. A pre wash using a spray cleaner should be considered.

Before cleaning automotive component

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After cleaning automotive component

Ultrasonic Cleaning Car Parts - Kemet (6)

Impellers Cleaned

Customers Criteria: Free from all contamination
Component: Remanufactured Impellers
Material: 2618-T61 Aluminium
Contamination prior to cleaning: Burnt Oil residue, Burnt Carbon, Rust/ oxide mineral deposits

Ultrasonic Cleaner Cleaning Agent Temperature(s) Concentration
Versa genius + 120,30Khz ultrasonic wash tank Type I 60°C 3-10%
Versa genius + 120 rinse tank Tap water Ambient 22°C 100%
Versa genius + 120 hot air dryer N/A 60°C N/A

Process for Cleaning Impeller (Aluminium Generator Component)

Due to the main contaminant being burnt on carbon deposits and oxidised mineral deposits, the most effective solution was the acidic Type I solution. The Type I cleans the aluminium Impellers very well, 10 minutes in the ultrasonic followed by a 2-minute rinse and lastly 5 minutes in the hot air dryer. Note: All stages were allowed to reach the required temperature and degas before cleaning.

Before & After Cleaning Impellers

Ultrasonic Cleaning Car Parts - Kemet (7)

Ultrasonic Cleaning Car Parts - Kemet (8)

Ultrasonic Cleaning Car Parts - Kemet (2024)

FAQs

Are ultrasonic cleaners any good for car parts? ›

Yes, ultrasonic cleaners can replace all the hand-cleaning that ordinarily needs to be done for a part-cleaning project. That is indeed the beauty of this tool, but the best practice still involves a little bit of elbow grease.

What liquid to use for ultrasonic cleaner car parts? ›

A widely used cleaning solution formulation is elma tec clean A4 used on engine parts, metals, glass and ceramics to remove oil, grease, combustion residues and other contaminants. Biodegradable, it is diluted to 2 to 5% with water, making it extremely economical for an ultrasonic parts cleaner.

How to get the best results from an ultrasonic cleaner? ›

By selecting the right cleaning solution, setting the appropriate frequency, power and distance between transducers, loading the item correctly, controlling temperature, and providing adequate cleaning time, you can achieve the best results in ultrasonic cleaning.

How do you make ultrasonic cleaner solution for auto parts vinegar? ›

Basically, if you add a one cup of water, just add a cup of vinegar in there too. Next, add a few drops of a dishwashing detergent of your choice. You don't need a lot, two-three drops should do the work, but feel free to experiment (as every dishwashing liquid is different) several times to find the perfect ratio.

What are the disadvantages of ultrasonic cleaners? ›

Ultrasonic cleaning can cause damage to some items. The high-frequency sound waves can cause vibrations that may dislodge stones, loosen or damage solder, or even cause the item to crack. Therefore, it is essential to use caution when cleaning items with an ultrasonic cleaner.

What Cannot be cleaned in an ultrasonic cleaner? ›

What things shouldn't be cleaned with ultrasonic cleaning? Answer: Some electronic components such as MEMS devices like gyroscopes, accelerometers and microphones can become damaged or destroyed by the high-intensity vibrations they are subjected to during ultrasonic cleaning.

Can I use tap water in an ultrasonic cleaner? ›

Using tap water is sufficient. Purified water or distilled water has the same cleaning effect as regular tap water for ultrasonic cleaning. When cleaning silver or copper items where oxidation has darkened the items, special solutions such as SeaClean2, needs to be added to the water to remove the oxidation.

Can I use isopropyl alcohol in an ultrasonic cleaner? ›

While traditional ultrasonic cleaning methods use water-based cleaners, there are many cases where the use of a flammable cleaning fluid is required. For example, isopropyl alcohol (IPA) and acetone are often desirable as they are effective degreasers and evaporate quickly after cleaning, without leaving a residue.

Can I use dish soap in an ultrasonic cleaner? ›

If it is your first time using an ultrasonic cleaner, take into consideration what you would like for it to do. If you are trying to remove dirt from jewelry, a cleaner such as dish soap may be appropriate .

Can I use white vinegar in an ultrasonic cleaner? ›

Start with a clean ultrasonic cleaner tank. Fill the tank with distilled water, ensuring that your items are fully submerged. Add 1/4 cup of white vinegar to the water. The vinegar helps break down dirt and grime.

Do you need special solution for ultrasonic cleaner? ›

An ultrasonic detergent (also called an ultrasonic soap) is added to your ultrasonic bath to aid the cleaning process. While there are some detergents that can be used in a wide range of applications, sometimes a specialized solution (or not solution at all) is necessary.

Can you use hydrogen peroxide in an ultrasonic cleaner? ›

usually only takes about four or five cycles to have sparkling clean pieces.... another use I found is turning yellowed parts white, I place the parts in a gallon zip lock bag with hydrogen peroxide place in the Ultrasonic Cleaner with the heat on, the Ultrasonic Cleaner will get pretty hot...

Do ultrasonic parts cleaners work? ›

Ultrasonic cleaning systems work by creating microscopic cavitation bubbles that dislodge contaminants from the surface of parts. Ultrasonic cleaning is in fact a very effective method of cleaning PCBs. Myth busted.

Can you put gun parts in an ultrasonic cleaner? ›

One common question is whether ultrasonic sound waves could potentially damage gun parts, especially rubber and plastic. Hard polymers are generally safe in ultrasonic cleaners, and many law enforcement agencies are subjecting tritium night sights to ultrasonic waves without any damaging effects.

Can you ultrasonic clean an alternator? ›

Electrical Components such as starters and alternators, can be safely cleaned with ultrasonic technology, provided they are properly dried and free of moisture-sensitive components.

How long to run ultrasonic cleaner for gun parts? ›

The ultrasonic weapons cleaner will complete the job in approximately 10-15 minutes. If a number of firearms are being cleaned at the same time the cycle could be longer.

References

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